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Lean Six Sigma training is provided to employees of an organization which is into manufacturing various products. The training includes the most important topics of Six Sigma and lean and the students are also provided with an overview of the benefits that can be derived from lean Six Sigma. The practical training is also included in the courseware as this enhances the troubleshooting skills of the employees. Lean Six Sigma is used in the manufacturing field to manufacture optimum quality products. The basics of lean and Six Sigma were different initially but when both were combined, the effects were amazing. It helped drastically in optimizing the yields of numerous automotive manufacturing companies. The common defects were eliminated successfully from the system and sheer improvement was observed after the implementation of lean Six Sigma. The prominent companies with large manufacturing units adopted the lean Six Sigma in a huge way and some of the big names in the field are a Lockheed Martin, Caterpillar Finance and GE Capital. The output level was upgraded remarkably over a short period of time and the overall benefits were seen in the revenues and share values. Now-a-days, a number of companies are taking equal interest in this field which is the main reason of enhanced popularity of lean Six Sigma training. Now, lean Six Sigma training is somewhat different from the regular methods. Though the basic models remain the same, some additional features are included in the methodologies in order to make the course more interesting and helpful. When an employee is undergoing the lean Six Sigma training, he learns the techniques of lean and Six Sigma and also understands how to fuse them together for optimum results. The DMAIC model remains unaltered as it is the basic of Six Sigma. Tools like affinity diagrams, charters, Kano models, CTQ trees; Time value analysis, prioritization matrix etc are also included in the courseware as these are the most effective statistical tools widely used in the manufacturing units. The general levels of certification like green belt, black belts and master black belts are present in the lean Six Sigma training also. The most efficient employees of the companies are sent for this training. The certification is a few week long course, where the learners are asked to solve practical problems along with the regular theoretical studies. This enhances the reasoning and troubleshooting power of an individual, which is also a part of the lean Six Sigma training. Following are the main components of the Lean Six Sigma training courses:
Six Sigma Components: - DMAIC: DMAIC is the methodology of Six Sigma that is commonly used by the green belt certified employees. The model features 5 essential steps- Define, Measure, Analyze, Improve and Control. Each of the steps holds equal importance in successful implementation of a Six Sigma process.
- Diagrams and Charts: There are several diagrams like Ishikawa diagram, Kano model, Fishbone diagrams, Pareto charts etc. which are helpful in deriving benefits out of it. This is why these are included in the training thoroughly.
- Analysis Methods: There are numerous analysis methods which are important and included in the Six Sigma components of the course.
Lean components: - Understanding the Process Velocity: Lean needs an employee to understand very well what should be the progress speed of a particular process. The analyzing tools of Six Sigma can be applied to understand it in a better way.
- Wastes: There are various types of wastes found in the manufacturing sectors. Defects, over production, inventory, transportation, wait time etc. are taught in the training so that the learners can handle the units efficiently.
Six Sigma can solve numerous problems that can occur in the manufacturing units. If any specific department of an organization is underperforming in terms of production or quality, then this can be improved with the help of Six Sigma. Defining the prospects and objectives of the processes is quite important for the success of Six Sigma in manufacturing. Collection and documentation of data is helpful in Six Sigma implementation and can assure success with complete understanding of the process.
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